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Hazardous substances register in Germany: required details, template and updates

Which details belong in the hazardous substances register, how do safety data sheets relate to it and how often must it be checked? An overview with template and checklist.

Last updated on 7 min readAMS Go editorial team

Key points at a glance

  • Anyone whose employees work with hazardous substances must keep a hazardous substances register (Gefahrstoffverzeichnis) under Section 6 of the Hazardous Substances Ordinance (GefStoffV).
  • Required details are the name, classification or hazardous properties, quantity ranges and the work areas concerned – with a reference to the safety data sheet.
  • The register must be updated after significant changes and reviewed at least once a year.
  • The safety data sheet provides most of the details – and is the basis for the risk assessment and operating instructions.

What is a hazardous substances register?

The hazardous substances register is an overview of all hazardous substances used in the company – from cleaning agents, paints and adhesives to oils, gases and process chemicals. It shows at a glance which substances are used where and in what quantities, and what hazards they pose.

This makes the register more than a mandatory list: it is the starting point for the risk assessment, operating instructions and safety instruction – and an important source of information for first aiders and the fire brigade in an emergency.

Who has to keep a hazardous substances register?

The duty follows from Section 6 of the Hazardous Substances Ordinance (Gefahrstoffverordnung, GefStoffV) and applies to every employer whose employees carry out work with hazardous substances – regardless of company size. This concerns not only chemical companies but equally workshops, skilled trades, warehouses, cleaning services and laboratories.

Exempt are activities that, according to the risk assessment, only lead to a low hazard – such as the usual use of household cleaners in small quantities. This assessment, however, must itself be justified in the risk assessment.

Required details in the hazardous substances register

The Hazardous Substances Ordinance requires a reference to the relevant safety data sheet and at least the following details:

  • Name of the hazardous substance

    ExampleTrade name, e.g. “Brake cleaner XY”

  • Classification or hazardous properties

    ExampleH statements and pictograms, e.g. H225 “Highly flammable liquid and vapour”

  • Quantity range in the company

    Examplee.g. up to 10 litres, 10 to 100 litres

  • Work areas with possible exposure

    Examplee.g. workshop, maintenance, warehouse

In practice, additional columns are worthwhile even though they are not mandatory:

  • Manufacturer or supplier
  • Date or version of the safety data sheet
  • Storage location
  • Associated operating instructions
  • Note on the substitution assessment, i.e. whether a less hazardous alternative exists
Hazardous substances management with AMS GoUpload safety data sheets and the AI extracts the details – the hazardous substances register is created automatically and stays up to date.

The safety data sheet as the basis

Most details for the register are in the safety data sheet (Sicherheitsdatenblatt). Suppliers must provide it free of charge for hazardous substances and mixtures. Under the EU chemicals regulation REACH it is divided into 16 sections. For occupational safety in the company, these are the most important:

  • Section 1

    ContentIdentification and supplier

    Used forHazardous substances register

  • Section 2

    ContentHazards, classification, pictograms

    Used forRegister, operating instructions

  • Section 4

    ContentFirst-aid measures

    Used forOperating instructions, emergencies

  • Section 5 and 6

    ContentFirefighting, accidental release

    Used forWhat to do in an emergency

  • Section 7

    ContentHandling and storage

    Used forStorage, protective measures

  • Section 8

    ContentExposure controls, personal protective equipment

    Used forRisk assessment, PPE

  • Section 13

    ContentDisposal considerations

    Used forOperating instructions

Manufacturers revise safety data sheets regularly. Check whether the version on file is current – at the latest with every new delivery.

Creating a hazardous substances register step by step

  1. 1

    Record the inventory

    Go through all areas – workshop, warehouse, cleaning rooms, laboratory, office – and record every product with a hazard pictogram.

  2. 2

    Obtain safety data sheets

    Request the current safety data sheet for each product from the supplier or download it from their website.

  3. 3

    Transfer the details

    Enter the name, classification, quantity range and work areas in the register and refer to the safety data sheet.

  4. 4

    Remove what is no longer needed

    Dispose of substances that are no longer needed properly and check whether hazardous products can be replaced by less hazardous ones.

  5. 5

    Link to the risk assessment and operating instructions

    Extend the risk assessment for work with the recorded substances and create operating instructions.

  6. 6

    Keep it up to date

    Add new substances immediately, remove discontinued ones and review the register regularly.

How often must the hazardous substances register be updated?

The register must be updated after significant changes and reviewed at least once a year. Significant changes include new products, a change of supplier, changed quantities or new work areas.

The register must be accessible to all employees concerned and their representatives. A digital register linked to the safety data sheets, which can also be accessed on mobile devices at the workplace, has proven its worth.

Checklist: hazardous substances register

  • All areas were checked for hazardous substances – including cleaning agents and consumables
  • A current safety data sheet is available for every substance
  • Name, classification, quantity range and work areas are recorded
  • Every entry refers to the associated safety data sheet
  • Substances no longer needed were disposed of, substitutes checked
  • Risk assessment and operating instructions are up to date
  • The register is accessible to all employees
  • A date for the annual review is set

Free templates for this guide

As PDF and Excel, no sign-up – free to use in your own company.

Frequently asked questions

Is a hazardous substances register mandatory?

Yes, for every employer whose employees work with hazardous substances (Section 6 GefStoffV). Only activities that lead to a low hazard according to the risk assessment are exempt.

What details must the hazardous substances register contain?

At least the name of the hazardous substance, its classification or hazardous properties, the quantity ranges used in the company, the work areas with possible exposure and a reference to the safety data sheet.

How often must the register be reviewed?

After significant changes such as new products or changed quantities, it must be updated immediately. In addition, it must be reviewed at least once a year.

Does the register have to be on paper?

No. The form is not prescribed. What matters is that the register is up to date and that the employees concerned can access it at any time – a digital register meets this requirement.

Can software read safety data sheets automatically?

Yes. In AMS Go, the AI extracts the relevant details from the safety data sheet and transfers them to the hazardous substances register with a source reference – saving retyping and reducing transfer errors.

Terms from the glossary

This guide gives a general overview of German occupational safety law and does not replace legal advice. The regulations in force and the rules of the statutory accident insurance institutions are authoritative.

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